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The Mercury Heater has been specifically designed to enhance the enjoyment of your whirlpool system. Once the whirlpool is filled, the Mercury heater will maintain the water at an enjoyable relaxing temperature for as long as the system is on. The Mercury heater automatically shuts off when the system is turned off or when the water drops below the required level.
The Mercury heater is very compact and totally self-contained. The operation is totally automatic. The temperature is preset at the maximum allowable level, eliminating the need for adjustment by the user.
The Mercury heater is UL RECOGNIZED under the UL1795 standards for use in Hydro massage bathtubs and is rated for an ambient of 60°C (140°F). This minimizes the certification process of adding it to any Hydro massage bathtub or similar system. The Mercury Heater is also UL RECOGNIZED (cUR) under the Canadian Standards for use in Canada .
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS.
IMPORTANT SAFETY INSTRUCTIONS
In addition to the following, you should have received safety instructions with your whirlpool system. Read and follow all safety instructions closely. When using this electrical equipment, basic safely precautions should always be followed, including the following.
READ ALL THE FOLLOWING INSTRUCTIONS.
DANGER: to reduce the risks of injury do not permit children to use this unit unless they are closely supervised at all times.
Use this unit only for its intended use, as described in this manual. Do not use attachments not recommended by the manufacturer. Never drop or insert any object into any opening.
The unit must be connected only to a supply circuit that is protected by a Ground-Fault Circuit-Interrupter (GFCI) in accordance with Article 680 of the National Electrical Code, ANSI/NFPA - 70. Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, there is a ground current flowing, indication the possibility of an electric shock, do not use this unit disconnect the unit and have the problem corrected by a qualified service representative before using.
For permanently connected units, a green or green/yellow coloured wire is provided as part of the power supply cord. To reduce the risk of electric shock connect this wire to the grounding terminal of your electric service of supple panel with a conductor which is at least equivalent in size to the circuit conductors supplying this equipment. For units with a plug provide and appropriate 3 wire grounded receptacle outlet near the heater.
DOWNLOAD AND SAVE THESE INSTRUCTIONS!
These instructions must be provided to the use after installation.
OPERATING INSTRUCTIONS SAFETY FIRST - To reduce the risk of injury:
The water in a tub or pool should not exceed 40°C (140°F). A maximum water temperature in excess of 40°C is not considered to be safe for all persons. Lower water temperatures are recommended for extended use (exceeding 10-15 minutes) and for young children.
WARNING do not fill bathtub with water warmer than 40°C. This is a health hazard and may cause the heaters reset button to trip, which can only be reset manually (see HIGHLIMIT PROTECTION).
Prolonged immersions in warm water may induce hyperthermia. The causes, symptoms and effects of hyperthermia may be described as follows:
Hyperthermia occurs when the internal temperature of a body reaches level several degrees above the normal body temperature of 37°C (98.6°F). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness and fainting. The effects of hyperthermia include:
- Failure to perceive heat
- Failure to recognize the need to exit the spa or tub
- Unawareness of impending hazard
- Fatal damage in pregnant women
- Physical inability to exit spa or tub
- Unconsciousness resulting in the danger of drowning
WARNING - The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia.
- Since excessive water temperatures have a high potential for causing fatal damage during the early months of pregnancy, pregnant or possibly pregnant women should seek the advice of a physician before using a whirlpool, especially when the system is equipped with a heater.
- Alcohol, drugs of medication should not be used before or during whirlpool or tub use since their use may lead to unconsciousness with the possibility of drowning
- Persons suffering from obesity or with medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using a whirlpool or tub.
- WARNING - Risk of electrical shock. Do not permit and. electrical appliances (such as a light, telephone of television) within 1.5 meters of the whirlpool.
INITIAL TESTING OF THE TEMPERATURE SETTING
Mercury heaters are equipped with limiting thermostats to protect the use against the hazards of excessive heat including hyperthermia. However, the user should check the proper functioning of the heater after installation, before the first use to ensure a safe operation. Check by filling the tub to the appropriate level and turn the system on. Let the system run with the heater on until the temperature stabilizes at a maximum level and the indicator light goes off. Measure the water temperature with an accurate thermometer.
Water temperature should be 40°C (140°F). However, since the water temperature regulating devices may have a tolerance, your measured temperature may be slightly lower of higher than the preset 40°C (140°F) level. If the variance is more than +3°C (+5°F), contact your supplier for remedy.
NORMAL OPERATION
The operation of the Mercury heater is fully automatic. When installed properly it will turn ON when the system is turned ON and OFF when the system is turned OFF. The internal thermostat of the heater ensures that the water temperature is maintained at the present level for as long as the system is ON. There is no separate heater control operated by the user.
HEATING RATE:
The 23 Ov, 2000W Mercury heater is designed to efficiently maintain the water temperature of a standard bath tub at the present level for 40°C (140°F). However, if starting with cold water the Mercury heater will increase the temperature at a rate of 6°C to 8°C (11°F to 14°F per hour depending on the initial water temperature the room temperature and the size of the bathtub.
INDICATOR LIGHT:
When initially turned ON the Mercury heater stays ON until the temperature reaches the preset temperature, then it will turn OFF automatically. It will stay OFF until the temperature drops a few degrees below the preset value, and then it will turn back ON.
The heater continues this ON/OFF cycle for as long as the pump is ON. The indicator light on the top panel will indicate the heaters ON position.
HIGH LIMIT PROTECTION/RESET BUTTON:
In addition to the regulating thermostat, the Mercury is provided with a manual reset High Limit thermostat to protect the use against the hazards of high temperatures. In the event of water or the heater enclosure reaching temperatures of higher than 49°C (120°F), the High Limit thermostat will trip (interrupt power), hi order to reset, let the water cool down to approximately 38°C (100°F), then simply push the reset button on the top panel. The heater should resume operation in the normal manner.
DRY RUN PROTECTION:
The Mercury heater is equipped with a pressure sensing Switch that protects the heater against the hazard of running the system without water. If the water level is low at the beginning or drops low during the operation the pressure sensing switch will attempt to interrupt the power. Heater can only come ON when the water is at the appropriate level and the pump is running.
INSTALLATION INSTRUCTIONS:
Important: Mercury heater shall be installed in accordance with the Article 680 of the national electricity code, ANSI/NFPA-70, and with requirements of the authority having jurisdiction. Water shut-off or check valves must not be installed in piping from the outlet of the heater to the whirlpool or tub. Install to permit access for servicing.
PHYSICAL INSTALLATION
WARNING: Under no circumstances should any of the outlet (side) ports be closed.
Water must flow through both ports when the heater is on.
Heater MUST be installed in the pressure (discharge) line of the pump. This can be accomplished in either of the following methods.
NORMAL (RECOMMENDED) "T" INSTALLATION METHOD This method utilizes full capabilities of the heater by allowing maximum flow through all heater ports. In addition, due to the way the heater is installed the hazard of water retention in the heater is eliminated.
Ensure all 3 flat gaskets are inside the three union nuts.
Install the heater directly above the HyFlo pump, by connecting the middle inlet heater port to the pump discharge. Hand tightens only.
Connect the outlet (side) ports of the heater to the pipes feeding the jets on both sides of the tub using the provided fittings. Hand-tighten only.
Ensure that a minimum length of 610mm (2 feet) of piping is maintained between the heater and any opening to the tub.
INLINE INSTALLATION METHOD
This method is for applications where, due to the nature of the pump, plumbing or space restrictions, the "T" method is not possible. In the inline installation method, the middle heater port is closed to allow a straight water path between the two side ports. Ensure that all 3 union nut flat gaskets are in place. Cap and seal the middle port of the heater using hydrabaths fitting 701123 and 1-inch plug 400008. Install the heater onto the pressure (discharge) line of the pump using the provided fittings. To provide for proper drainage, ensure the heater is installed only with the indicator light on the right label facing out. Ensure that a minimum of 610mm (2 feet) of piping is maintained between the heater and any opening to the tub.
ELECTRICAL INSTALLATION
WARNING - When using electrical products basic precautions should always be followed, including the following:
All electrical connections must be performed by a qualified electrician in compliance with all applicable national and local codes. DANGER: RISK OF ELECTRICAL SHOCK Connect Only to a circuit protected by a Ground-Fault Circuit-Interrupter (GFCI)
CAUTION: To prevent the risk of electrocution, check heater for proper ground connection. The heater must be properly grounded with a conductor equal to or greater than the power supply conductors.
CAUTION: Before making any electrical connection or during installation and service make certain that the electrical power is turned off at the source or circuit breaker and take measures that it CANNOT accidentally be turned on again.
POWER SUPPLY:
Provide separate branch circuits for pump and heater. Refer to pump's label and instructions for choosing the appropriate power supple for the pump. Provide a 230V. 10A, and 3 wires with grounding branch circuit to a suitable junction box near the heater. Connect the heater wires in the junction box appropriately. Use suitable strain reliefs to protect the wires injunction box.
BONDING:
Install bonding wire (supplied with heater) to bonding connector on pump motor. Continue to a suitable in ground terminal or other metallic enclosure(s), if provided in the vicinity of the heater, using an appropriate bonding conductor.
CONTROLS:
In standard installations a pneumatic switch or timer controls the pump. There is no need to install a separate control for the heater. The heater is equipped with a pressure-sensing switch that will turn the heater ON automatically when the pump is turned ON and the water is flowing.
For additional control, the heater may be provided with separate switching options. However, all such additions must be approved by HydraBaths and the Listing authority of complete systems.
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